Add up lost contribution, idle labour, repair, overtime catch-up and restart scrap for a single downtime event, then see what it costs over a year.
The breakdown
Lost output
People
Direct costs
Cost of this event
₹56,000
8 hours down, 3 operators idle
Cost per year
₹13,44,000
2 events a month, 12 months
Customer penalties and lost repeat orders are not included. For most SME units they are the largest line of all.
Log quality issues by severity and link them to work orders. Register machines, schedule preventive maintenance, and manage spare parts — all connected to the intelligence layer.